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What is a turbocharger? and how does it work? ​

What is a turbocharger?

More and more cars are employing turbochargers as a way to make engines develop more power and get better fuel economy. What is a turbocharger? and how does it work? Let’s put on our geek hats and take an in-depth look.

A turbocharger is actually an air compressor that compresses air to increase air intake. It USES the inertial impulse force of exhaust gas from the engine to push the turbine in the turbine chamber, which in turn drives the coaxial impeller, which presses the air sent by the air filter pipe and pressurizes it into the cylinder. When the engine speed increases, the exhaust gas discharge speed and turbine speed also increase synchronously, the impeller compresses more air into the cylinder, the air pressure and density increase can burn more fuel, increase the fuel amount and adjust the engine speed correspondingly, can increase the output power of the engine.

Theory of Turbocharger

In naturally aspirated piston engines, intake gases are drawn or "pushed" into the engine by atmospheric pressure filling the volumetric void caused by the downward stroke of the piston (which creates a low-pressure area), similar to drawing liquid using a syringe. The amount of air actually inspired, compared with the theoretical amount if the engine could maintain atmospheric pressure, is called volumetric efficiency. The objective of a turbocharger is to improve an engine's volumetric efficiency by increasing density of the intake gas (usually air) allowing more power per engine cycle.

The turbocharger's compressor draws in ambient air and compresses it before it enters into the intake manifold at increased pressure. This results in a greater mass of air entering the cylinders on each intake stroke. The power needed to spin the centrifugal compressor is derived from the kinetic energy of the engine's exhaust gases.

In automotive applications, 'boost' refers to the amount by which intake manifold pressure exceeds atmospheric pressure. This is representative of the extra air pressure that is achieved over what would be achieved without the forced induction. The level of boost may be shown on a pressure gauge, usually in bar, psi or possibly kPa. The control of turbocharger boost has changed dramatically over the 100-plus years of their use. Modern turbochargers can use wastegates, blow-off valves and variable geometry, as discussed in later sections.

In petrol engine turbocharger applications, boost pressure is limited to keep the entire engine system, including the turbocharger, inside its thermal and mechanical design operating range. Over-boosting an engine frequently causes damage to the engine in a variety of ways including pre-ignition, overheating, and over-stressing the engine's internal hardware. For example, to avoid engine knocking (also known as detonation) and the related physical damage to the engine, the intake manifold pressure must not get too high, thus the pressure at the intake manifold of the engine must be controlled by some means. Opening the wastegate allows the excess energy destined for the turbine to bypass it and pass directly to the exhaust pipe, thus reducing boost pressure. The wastegate can be either controlled manually (frequently seen in aircraft) or by an actuator (in automotive applications, it is often controlled by the engine control unit).



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